Automatic filling machines are used extensively by the food and beverage industry as well as cleaning and specialty chemical, pharmaceutical, cosmetic and personal care industries. They are versatile and can be customized according to different types of products. The nozzle tips and tank options can be customized for specific applications. These filling machines are also suitable for a wide variety of applications including flammable, hazardous, corrosive and sanitary products.
automatic filling machine
Time gravity fillers are quite economical and are quite well-suited for corrosive substances. Since the filling sequence is electronically controlled, there is less room for error and the entire packaging operation is efficient and effective. A large number of time gravity filler machines have a single cycle operation that can be initiated by footswitch.
Time gravity fillers operate through valves that are independently timed enabling the precise amount of the liquid to flow into the container. Gravity machines that have bottom up fill capability can handle most flowable liquids and work best with non-foaming thin liquids and chemicals. They can be used effectively for a wide, extensive range of products including water, alcohol, chemicals, acids, paint and bleach.
Once this power conveyors have been adjusted, bottles should be lined up in the fill area and under the fill heads. If moving from one bottle to another, the fill head position may need to be adjusted. This, again, is simple enough to achieve by loosening a hand knob and sliding the fill head into position over the line of bottles before re-securing the nozzle.
Once the fill heads are all in position, some adjustment or changeover of indexing system components may also be required. For instance, if using pin indexing, the entry and exit gates will need to be relocated behind the first bottle and in front of the last bottle. These gates hold the bottles to be filled in place, but different bottle or container shapes and sizes will require different locations for the pins.
Before we get to setting the actual indexing times, there are several physical adjustments that will need to be made when running a bottle or container the first time, or when switching from one bottle to another on the automatic filling machine.
The guiderails on the power conveyors that move the bottles into the fill area will need to be adjusted for the container being used. Guiderails that are too tight can hinder the progress of containers on a conveyor, slowing down indexing times. Set the guiderails at an excessive width and containers may tip or line up improperly under the fill head. This adjustment can be made by simply setting the container to be run onto the conveyor belt and using hand knobs to adjust the guiderail height and width along the conveyor system. The guiderails should provide support while also allowing the bottles to move freely down the line, just touching an area of the bottle that will provide the needed stability.
Indexing refers to the movement of bottles or other containers into and out of the fill area of a filling machine. Using one of several methods, the indexing system will move one bottle under each fill head on the machine.
Once the bottles are in position, they will be held there until the fill is complete. The bottles will then be released to move along the power conveyor to the next packaging machine.
Proper indexing, be it through pins, a star wheel, a screw or some other method, is crucial to the efficient and reliable performance of an automatic filling machine. Without proper indexing, a packager can expect inconsistent fills, bottle jams, spills and other unwanted occurrences. Luckily almost all automatic liquid fillers include settings in the PLC and operator interface to make finding the correct indexing settings simple.
This automatic cosmetic filling machine can be equipped with image detecting controlling device; the automatic function will bee improved further, details as follow:
1. On line statistical function: can calculate the number of the checked and rejected products.
2. Tracing and displaying functions for the waste plate: tracing and displaying the position and situation of the waste plate on the main screen of the monitor, until rejected.
3. Manual rejecting Function: the system has the function of point reject and continuous reject.
4. System protective function: the system will alarm if troubles happen.
Machines for the filling and closure of politeness, laminated or aluminium tubes. Different technical solutions are available thanks to experience grown during the years and in many cases under international patent.
Vacuum emulsifying mixer machine feather is lid for automatic hydraulic lift, water, pan the material through the pipeline in a vacuum directly into the emulsion pot, a material way for emulsifying pot and pot valve flip-discharge type, etc., through a vapor of heating the inner pot to achieve the heating of the sandwich material, the heating temperature can be set automatically. In the mezzanine access to the material for the coolant to cool, simple, convenient, mezzanine outside the insulation. Homogeneous system and mixing system can be used separately, can also be used simultaneously.
Micronized materials, emulsification, mixing, mix thoroughly and dispersion can be completed in a short time. And material contact parts made of stainless steel (commonly 304, medical 316L), the inner surface of the mirror polishing, vacuum mixing device hygiene, use of health standards manufactured in compliance with GMP standards, and is ideal for customers cream production equipment.
Powder filling machine they have agitating systems for continuously agitating material as it flows. They are applied for fine or course powdered substances. They consist of a hopper with an agitator used for dispensing products into bags or plastics.
Liquid delivery machines; used for filling bottles or containers in a continuous moving system.
Displacement pumps filling systems for wide variety of applications including gels, lotions, as well as low viscosity products.
Vacuum emulsifying machine principle: As the name suggests vacuum emulsification refers to the material in a vacuum state, using a high shear emulsification is quickly and evenly distributed with one or more of the organic phase in the continuous phase to another, the use of mechanical strong kinetic energy , so that the material in the narrow gap in the stator and rotor withstand hundreds of thousands of times per minute hydraulic shear. The combined effect of centrifugal impact extrusion tear, evenly dispersed emulsion moment, after high-frequency circulation and eventually get no bubbles delicate and stable high quality products.
Vacuum emulsifying machine is mainly composed of pretreatment boiler, main boiler, vacuum pumps, hydraulic, electrical control systems and other components. Water pot and pan the materials are fully dissolved after the vacuum suction main pot mixed homogeneous emulsion.
The use of liquid filling machines can be best seen in pharmaceutical and food/beverage industry where liquid items need to be filled in the bottles. The bottles can be made of plastic or glass. The machine will fill the liquid inside the bottle in a safe and accurate manner so that every bottle can have a similar quantity of liquid inside it. The other name of this type of machine is filler.
There are some fillers can be used to fill the pouch, jars or containers instead of bottles and that depend on the type of product. There are some important terminologies that are closely attached to the liquid filling machines.
We are a tube filling and sealing machine manufacturer based in China. The range of tube filling and sealing machine fabricated by us is used for filling various products in tubes and then sealing it. Various products that can be filled by these machines are cream, gel, ointment, shampoo, tooth paste, and food products such as adhesives, grease, sauce, & others. Basically, products having different characteristics of flow and viscosity are packed by tube filling machine.
The machinery is strictly according to GMP norms and has a compatible design, which is ideal for sealing and filling lami as well as aluminum tubes. But, for aluminum crimping a separate attachment is required.
Vacuum emulsifying mixer machine is generally made of main emulsifying mixer, oil phase mixer, water phase mixer, vacuum system, hydraulic lifting system, tilting system for the main emulsifying mixer, heating and cooling system, temperature control system, electrical control panel etc.
The main vacuum emulsifying mixertank consists of a high speed rotor stator homogenizer and counter-rotating centre agitator and wall scraper. The homogenizer, centre agitator and wall scraper are all mounted from the top of the cover.
The oil and water phase mixers have exactly the same construction. There’s a high speed disperser mounted from the top of the cover which helps dissolve the ingredients. Some customers will omit the oil and water phase mixers and keep the main emulsification machine only.
Automatic filling machines are used extensively by the food and beverage industry as well as cleaning and specialty chemical, pharmaceutical, cosmetic and personal care industries. They are versatile and can be customized according to different types of products. The nozzle tips and tank options can be customized for specific applications. These filling machines are also suitable for a wide variety of applications including flammable, hazardous, corrosive and sanitary products.
